1500W 96V to 48V DC-DC Converter Solution for Large AGV Applications

With the rapid growth of:

• Smart warehousing
• Automated logistics
• Heavy-duty AGV systems
• AMR mobile robots
• Intelligent material handling

large AGVs increasingly rely on high-voltage lithium battery systems for power.

In many heavy-duty AGV platforms, the main battery system operates at 96VDC, while navigation systems, sensors, controllers, communication modules, and auxiliary systems require stable 48VDC power.

However, real AGV operating environments often involve:

• Motor startup surges
• Regenerative braking feedback
• Battery voltage fluctuations
• High EMI interference
• Long-hour continuous operation
• Vibration and thermal stress

Traditional non-isolated converters may cause:

• Controller reboot
• LiDAR instability
• Communication interruption
• Navigation failure
• System shutdown alarms

Therefore, isolated 96V to 48V DC-DC converters have become a standard solution in industrial AGV systems.

Mingzinc MDK1500-96S48 Isolated DC-DC Converter

The MDK1500-96S48 from Mingzinc Technology is a:

1500W 96V to 48V Isolated IP65 Waterproof DC-DC Converter

designed specifically for:

• Large AGVs
• AMR robots
• Automated forklifts
• Heavy-duty logistics robots
• Intelligent transport systems

The converter features:

• Fully sealed aluminum housing
• Potting thermal structure
• Industrial EMI protection
• Dual electrical isolation
• High reliability design
• Natural cooling system
• Optional CAN communication

for stable long-term operation in harsh industrial environments.

Why Large AGVs Need Isolated 96V to 48V DC-DC Converters

A typical AGV power architecture includes:

96V lithium battery → traction system

96V bus → 48V auxiliary systems

48VDC is widely used for:

• LiDAR systems
• Industrial cameras
• Navigation controllers
• Servo drivers
• PLC systems
• Communication modules
• Safety sensors
• Industrial switches

Because AGVs experience:

• Frequent motor switching
• Regenerative braking
• High current fluctuations
• Complex EMI noise

an isolated DC-DC converter is required to:

• Provide electrical isolation
• Suppress surge interference
• Stabilize 48V output
• Reduce common-mode noise
• Improve system reliability

Typical Applications of MDK1500-96S48

Heavy-Duty AGV Robots

Provides stable isolated 48V power.

Automated Forklift Systems

Supports navigation and safety systems.

AMR Mobile Robots

Powers LiDAR and vision systems.

Intelligent Logistics Equipment

Provides clean power for communication and control systems.

Port and Industrial AGVs

Suitable for high-load industrial environments.

Key Electrical Specifications

Key Technical Advantages

Wide Input Voltage Range

Supports 80–140VDC input to handle:

• Battery charging/discharging
• Voltage drops
• Surge conditions
• Regenerative energy feedback

while maintaining stable 48V output.

Dual Electrical Isolation

Input-to-output isolation helps suppress:

• Common-mode noise
• Voltage spikes
• Surge interference
• Motor-generated EMI

protecting AGV control electronics.

Industrial EMI Protection Design

Integrated filtering and potting structure reduce:

• Electromagnetic interference
• High-frequency noise
• Driver interference

ideal for sensitive AGV electronics.

Fully Sealed IP65 Housing

The converter offers:

• Waterproof protection
• Dustproof protection
• Anti-vibration capability
• Moisture resistance
• Salt spray resistance

suitable for:

• Warehouses
• Outdoor AGVs
• Port logistics
• Industrial workshops

High-Efficiency Natural Cooling

The aluminum housing directly dissipates heat without forced air cooling.

Suitable for:

• Closed equipment compartments
• High-temperature environments
• Continuous operation systems

Optional CAN Communication

CAN bus communication enables:

• Power status monitoring
• Fault alarm reporting
• Remote system management
• Intelligent AGV power control

for easier vehicle integration.

Protection Functions

The MDK1500-96S48 includes:

• Input undervoltage protection
• Output overcurrent protection
• Short circuit protection
• Overtemperature protection
• Electrical isolation protection

ensuring long-term AGV system reliability.

Flexible Customization Options

Mingzinc supports:

• Multiple input platforms
• CAN communication customization
• OEM/ODM services
• Enhanced EMI versions
• Custom mechanical structures

for different AGV applications.

About Guangdong Mingzinc Technology Co., Ltd.

Guangdong Mingzinc Technology Co., Ltd. specializes in:

• AC/DC power modules
• DC/DC converters
• AGV power supplies
• Industrial power systems
• Energy storage power solutions

Our products are widely used in:

• Intelligent robotics
• Automated logistics
• Railway transportation
• Renewable energy systems
• Industrial automation

Mingzinc provides OEM/ODM customization and engineering support for industrial-grade power applications.

Get MDK1500-96S48 Datasheet and Technical Support

If you are looking for a reliable:

• 96V to 48V DC-DC converter
• AGV isolated power supply
• AMR robot power module
• Heavy-duty logistics power converter
• Waterproof industrial DC-DC converter

welcome to contact Mingzinc Technology for:

• Datasheets
• Engineering support
• AGV power recommendations
• OEM/ODM customization
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